From polymer to
performance membrane.
HYPR Spinning™ is NXTNANO's proprietary nanofiber platform for turning polymer systems into engineered media and membrane formats for OEM integration.
Polymer · Spinneret · Stream · Substrate · Roll
One process. Five engineered stages.
Scroll through the platform. Each stage activates the diagram on the right, showing what NXTNANO controls at every point between polymer and finished roll.
POLYMER INPUT
We engineer the polymer system.
Every HYPR run begins with a polymer system tuned to the fiber diameter, pore structure, and substrate adhesion the application requires, selected from a multi-polymer library that goes far beyond what conventional lab electrospinning can spin.
TPU · PVDF · PAN · PES · PLA · P84 · PEO · protein · collagen
SPINNERET
Multi-jet, wide-format laydown.
A proprietary multi-jet spinneret delivers consistent fiber formation across the full working width, at production throughput, not coupon scale.
2.14 m working width · production rate
FIBER STREAM
Sub-micron fibers form mid-flight.
As the polymer stream leaves the spinneret it draws out into engineered nanofibers, 50 nm to over 1 µm in diameter, tuned per application by polymer chemistry and process control.
50 nm – 1 µm+ fiber diameter
SUBSTRATE ADHESION
Fibers land directly on the substrate.
HYPR achieves direct fiber-to-substrate adhesion: the nanofiber bonds to the carrier nonwoven during deposition. No secondary lamination, no adhesive layer, no extra processing step downstream.
0.1 – 15 GSM basis weight · 0.1 µm – 1 µm+ pore size
MEMBRANE / ROLL
Surface coating, scrim, or full membrane.
Finished media is delivered as a surface coating, a lightweight scrim, or a full membrane, wound, slit to spec, and shipped to OEM partners for sample evaluation and integration.
Surface coating · scrim · full membrane
Active: POLYMER INPUT
Active: POLYMER INPUT
Precision you can plan a product line around.
Every output spec on the HYPR Spinning™ platform is tunable per customer per product, and reproducible across roll, lot, and line.
Spec ranges describe the platform envelope. Application-specific targets are set during sample evaluation and engineering review.
50 nm – 1 µm+
Tuned per polymer system and process control
0.1 – 15 GSM
Light surface coatings to full structural media
0.1 µm – 1 µm+
Reproducible across roll, lot, and line
2.14 m
Wide-format, production-line geometry
6 active
Claremore, Oklahoma facility
Direct fiber-to-substrate
No secondary lamination step required
Coating · scrim · membrane
Output engineered to integration model
9+ chemistries
TPU · PVDF · PAN · PES · PLA · P84 · PEO · protein · collagen
Spec the chemistry the duty cycle needs.
HYPR Spinning™ supports a wide polymer library and can combine multiple polymers simultaneously for engineered chemistry not available from conventional methods.
Flexible, durable, soft hand. Hydrophobic or hydrophilic.
Related platforms
Polymer behaviors above describe general material direction. Specific application performance requires sample evaluation under your duty cycle.
How HYPR sits against the alternatives.
A material-engineering decision tool. Comparison categories describe platform orientation, not application performance. Performance always comes back to the duty cycle and the sample.
HYPR Spinning™
- Scale orientation
- Production scale · wide-format
- Polymer flexibility
- Multi-polymer · simultaneous chemistries
- Substrate integration
- Direct fiber-to-substrate adhesion
- Format flexibility
- Surface coating · scrim · full membrane
Lab electrospinning
- Scale orientation
- Coupon scale · cm-wide
- Polymer flexibility
- Single polymer per setup
- Substrate integration
- Typically requires secondary lamination
- Format flexibility
- Limited by laboratory setup
Meltblown
- Scale orientation
- Production scale
- Polymer flexibility
- Thermoplastic chemistries only
- Substrate integration
- Carrier integration varies
- Format flexibility
- Coarser fiber regime: typically >1 µm
Cast film
- Scale orientation
- Production scale
- Polymer flexibility
- Often relies on fluorinated chemistries
- Substrate integration
- Discrete film, separate integration step
- Format flexibility
- Pore structure limited by phase inversion
Comparison reflects general platform orientation. Application performance always depends on duty cycle, target standard, and sample evaluation.
Bring the duty cycle.
We'll help evaluate the material path.
From sample request to integration spec. Start anywhere and we'll route you to the right engineer.
(918) 923-4824 · sales@nxtnano.com