A new way to make nanofiber — at the scale industry actually needs.
Lab-scale electrospinning has been around for decades. HYPR Spinning™ is the platform we built to make it commercial — wide-format, multi-polymer, and consistent enough to ship by the truckload.
Precision you can plan a product line around.
Every output spec on the platform is tunable per customer per product — and reproducible across roll, lot, and line.
- Fiber diameter
- 50 nm – 1 µm+
- Basis weight
- 0.1 – 15 GSM
- Pore size
- 0.1 µm – 1 µm+
- Working width
- 2.14 m
- Production lines
- 6 active in Claremore, OK
- Throughput
- Full truckloads, daily
- Adhesion
- Direct fiber-to-substrate, no secondary lamination
- Format
- Surface coating, scrim, full membrane
From polymer to truckload — four moves.
Polymer + solvent
We engineer each polymer system to the fiber size, pore structure, and substrate adhesion the customer needs.
Multi-jet spinneret
Wide-format jets deliver consistent fiber laydown across 2.14 m working width — at production-line throughput.
Controlled deposition
Fibers land on the substrate with strong adhesion — no secondary lamination required.
Roll, slit, ship
Finished media is wound, slit to spec, and shipped by the full truckload to filtration OEMs worldwide.
Spec the chemistry the duty cycle needs.
HYPR can spin from a wide library of polymers — and combine multiple polymers simultaneously for engineered chemistry not possible with conventional methods.
Flexible, durable, soft hand. Hydrophobic or hydrophilic.
In: xPEL · nFLUX · nHIBIT
Chemically resistant — for microfiltration in aggressive chemistries.
In: nFLUX
Thermally stable, fine-fiber-capable workhorse polymer.
In: nFLUX
Tough, hydrolytically stable — for sterile filtration.
In: nFLUX
Bio-based, compostable — the backbone of biodegradable formats.
In: nATUR
Extreme thermal stability for high-temperature duty.
In: nFLUX
Water-soluble, used for sacrificial structures and delivery scaffolds.
In: nTEX (medical)
Biocompatible for wound, regenerative, and cosmetic applications.
In: nTEX (medical)
Cell-friendly scaffolding for tissue regeneration.
In: nTEX (medical)
Why filtration and apparel OEMs spec HYPR.
| Method | Throughput | Chemistry | Finish |
|---|---|---|---|
| HYPR Spinning™ | Production scale (m wide, truckloads/day) | Multi-polymer + biodegradable | Direct fiber-to-substrate adhesion |
| Lab electrospinning | Coupon scale (cm wide, grams/day) | Single polymer per setup | Requires secondary lamination |
| Meltblown | Production scale | Limited to thermoplastic polymers | Coarser fibers (>1 µm typical) |
| Cast film | Production scale | Often fluorinated chemistry | Pore structure limited by phase inversion |
Bring us a duty cycle.
We engineer the polymer, the laydown, and the substrate — to your standard, your platform, and your timeline.